Sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Glasslined equipment is a corrosion resistant material used in the production of pharmaceuticals, polymers, and other specialty chemicals. It is highly resistant to corrosion and it provides an efficient seal without danger of damaging the glass lined flanges. The term lined refers to the glass coating on the agitator and inner surface of the reactor which provides corrosion resistance. Glass lined reactor are used instead of glass reactors specially when scale of operation is large and relatively high pressure steam is to be used as heating media. The din range this glasslined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters. Never ever remove scale from a glass lined reactor jacket by acidification. This combination reactor model is widely used in pilot plant units due to its robust design.
Ever since the development of this manufacturing technique has kept up with the great boom of the chemical industry. With approximately 160 liter glass lined reactor with removable dished top and dished bottom heads. High transparency glass will not stain or discolour when lead substances react to moisture or lipids provides excellent light transmission at 550nm of more than 80% easy to maintain glass can be using such items as a wet cloth, glass. Radiation shielding lead glass lead shielding products. The properties of our glass lining physical properties thermal shock resistance the thermal shock resistance of glass lining is mainly determined by the prestress of the glass. Comparison between glass lined reactor and stainless steel. A typical batch reactor consists of a storage tank with an agitator and integral heatingcooling system.
Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor. Tank reactor gl is a custom line of specialty reactors used in making fine chemical intermediates and pharmaceuticals that require a truly inert environment and glass lined reactors. Glasslined equipment is a corrosion resistant material used in varying processes of operation from production of pharmaceuticals to specialty chemicals and polymers. Dec 21, 2016 glass lined reactor life posted in industrial professionals. A wide variety of glass lined reactor options are available to you, there are 466 suppliers who sells glass lined reactor on, mainly located in asia. Glasslined batch reactor used in this polymerization process is a ss316 500l jacketed vessel.
Our ae range of reactors has a twopart construction, manufactured to exacting standards and international specifications. Glass lined reactor equipmentgongtang chemical equipments co. Nevertheless, it allows a comparison between glasses, showing 3009 glass advantageously. Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor surface, storage tanks, receivers. A typical experiment using the glass lined reactor would be to mix two reactants and study aspects of the reaction such as residence time, ph, or conductivity. Service technicians are pics precertified to work in hundreds of plants worldwide. Buy and sell used equipment from surplus solutions. Glasslined steel equipment is used in a wide range of chemical processes. Glass lined piping covered with dd3009 enamel, our glasslined pipes and fittings are made with the same care used on all our equipment, giving the optimum properties of mechanical and corrosion. Our technologies, solutions, innovations and services are trusted by over 90% of the worlds top icis chemical companies. These vessels may vary in size from less than 1 litre to more than 15,000 litres. To provide a documented procedure for operation and cleaning of glass lined reactor. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glasslined reactor where the effects of the chemical attack enhance those of abrasion. All our glass lined reactors are in accordance with the din 286.
Duker email800 has a prestress on the steel of about 120 nmm2 at room temperature. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor to carry out maintenance and parts replacement. Watch our video and find out more about the world of pfaudler. Control strategy of glasslined batch polymerization. All our enameled reactors can be tailormade as per your requests. Tantalum and teflon repair parts glasslined technologies inc. The reactors can be customized for gmp applications for use in pharmaceutical industry. Belzona repairs glass lined reactor customer chemical plant, israel application date 2009 application situation chemical reactor used to produce industrial cleaners and disinfectants. Dec 03, 2010 never ever remove scale from a glass lined reactor jacket by acidification. Glass is a poor thermal conductor, im not that surprised its taking you 34 hours to heat 65l of water by 50 degrees. Ltd manufacturers, suppliers, and exporters of glass reactor, glass reactor vessel, pilot plant reactor, jacketed reactor, kilo lab reaction distillation unit, borosilicate glass reactor system, and glass lined reactor with glass. Phoenix equipment has for sale hundreds of glass lined reactors and glass lined pressure vessels.
The typically carbonsteel shell is designed and built to asme code and then lined internally with our proprietary 3009 glass. Current average life achieved of reactor is only about 2 years even with teflon and tantalum plugs. The characteristics of our glass lining chemical resistance. The facilities are located in phoenix, az, ephrata, pa, and marysville, ca. Glass overhead assembly for glr, distillation overhead. Our reactors are primarily manufactured from glass lined steel reactors and storage tanks, solid glass or a combination of both materials with a variety of accessories and instrumentation. A annular space is provided with outer cylinder and the jacket is. Advantages of the glasslined measurement technology. Glass lined reactor equipmentgongtang chemical equipments. The most common form of jacket fouling is iron oxide corrosion.
Control strategy of glasslined batch polymerization reactor. Your questions and our answers about glasslined equipment. Onsite repair services glasslined technologies inc. This not only enables you to monitor glass lined surfaces but also other corrosionresistant coatings e. Used glass lined reactor, used reactors perry videx llc. These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality. This problem which was one of the last remaining in glass lining technology is solved by the use of the glass lining.
Gti operates with the latest, most technologically advanced tools and can supply its own suits, breathing devices and safety equipment. The range of the products made in zinswiller experienced a tremendous expansion and especially glass lined. Phoenix equipment has a great selection of glass line reactor models such as. The production of glass lined process equipment is glasscoats speciality as it is part of 3v tech and. As a professional glass lined reactor manufacturer, gongtanng has comitted to providing glass lined reactor equipments,including opentype glass lined reactor,closetype glass lined reactor and half pipe coil jacketed glass lined reactor. One reason why our glasslined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies. Agitator, atexcompliant, with manual speed control. Used glass lined reactors below is aarons inventory of unused and used glass lined reactors. Ssllc offers a large inventory of used equipment from top oems. The f type glass lined reactor comes with a onepiece design that the cover and body can not be separated. Gti offers a full line of tantalum and teflon repair parts and applications. If you are looking to sell your used glass lined reactor submit a request online or contact erik eichert at 6302387480.
Maximum allowable thermal shock 3009 glass example 1 example 2 charging of the reactor when introduction of a heating or the glass lined wall or fluid in the cooling fluid into the jacket. Our glass lined reactors have been at the heart of chemical operations for over a century. It is highly resistant to corrosion and it provides an efficient seal without danger of damaging the glass lined. Glasslined conical vacuum dryers150 ltrs to 4500 ltrs. Buy and sell used glass lined reactors at phoenix equipment. Operation and cleaning of glass lined reactor capacity. As is experience across different industries, there is tremendous potential for increasing this life up to 10 years. This is achieved by adjusting the expansion coefficient. More than 100 years have passed since pfaudler bonded glass to steel and created a fused composite that has become the standard for glass lined process equipment. The glass lined reactor is a temperature controlled cstr reactor capable of operating at temperature and corrosive extremes. Glass lined batch reactor used in this polymerization process is a ss316. These are robustly designed and manufactured to stand up to very harsh environments.
Glasslined agitating systemsturbine, anchor, pitch blade, axial propeller, hydrofoil etc. Gmm pfaudler limited, mumbai manufacturer of glass lined. The objective of these tests is to check the proper functioning of the reactor for functions like heating, cooling, reflux, distillation etc. Quite often assemblies like simple distillation unit, reaction distillation unit and fractional distillation unit etc. What are the advantages of using glasslined equipment.
Nutsche filter ae type glass lined reactor manufacturers. Glasslined reactors technical glass or glass lining made by thaletec unites the ideal surface properties of highquality silicate glass and robustness of steel. Large selection of reglassed and glass lined reactors. Problem duo to the operational environment the glass lining in the reactor. Each method of construction has its own advantages for process and. Pfaudler has the largest installed base globally of glass lined steel reactors for safe processing of corrosive chemicals and pharmaceutical industries we use cookies to give you the best possible. Manual glass lined flush valve is simple, reliable and economical pfaudler glasslined flush valves installed on the bottom outlet nozzle of a glass lined reactor or other vessel, the basic function. Understanding the properties of glass lining will help you determine if glasslined equipment is a. V2 is not only used in the stainless steel reactor, it has already been used in other series and, in fact, could be used in any standard pfaudler glass lined reactor. One thing you can try is increasing the agitation inside your reactor, you can increase your. Mar 29, 2018 using strong, corrosion resistant glass lined steel integrated with a glass cover and overheads, the veri reactor features the same corrosion resistance as a glass lined unit, but additional visibility.
Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor. Pfaudler worldwide glasteel 9100 now, a glass for the world 9100 in recent years, because of the expansion of the chemical process and pharmaceutical industries worldwide and increased concerns for safety and quality control, pfaudler began investigating new approaches in glass development that would lead to a glass composition that could be made available to all users of glasslined. The benefits of glass and glasslined steel reactors. Glass lined reactors ae twopart design sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Conductiglass enamel prevents any risk of electrostatic damage on glasslined equipment the solution against electrostatic damage in a glasslined reactor, electrical insulating properties of the lining prohibit charges to flow to the ground and enhance their accumulation to very high voltages that become dangerous for the glass lining. Glass lined piping covered with dd3009 enamel, our glasslined pipes and fittings are made with the same care used on all our equipment, giving the optimum properties of mechanical and corrosion resistance. High transparency glass will not stain or discolour when lead substances react to moisture or lipids provides excellent light transmission at 550nm of more than 80% easy to maintain glass can be using such items as a wet cloth, glass cleaners, and detergents without any concern about fogging staining or discolouration. Click here for full pdf version of this article includes all graphs, charts. Pipe fabrication is very fortunate to have the three premier glass lining facilities in the world. We also provide fabrication of tantalum or teflon sleeve repairs.
The top countries of supplier is china, from which the percentage of glass lined reactor supply is 100% respectively. Taijiusa premier glass and glass lined process equipment. Operation and cleaning of glass lined reactor capacity 3kl 1. I authorize the processing of my personal data for receiving, by sms andor email andor fax, information and promotional communications, as well as. Buying and selling surplus, used and reconditioned glass lined reactors. Approximately 2 hp drive motor and reduction gearbox for 3blade retreat curve agitator with mechanical seal and pressure feed pot. What allows glass lined steel to be used with most corrosive materials is the slow rate of reaction. They are usually fabricated in steel, stainless steel, glass lined steel, glass. Three types of glass lined reactor design ae, be, ce which can be provided with jacket or halfcoil and a wide selection of agitation solutions.
Taiji is one of the premier glass lined steel equipment manufacturers in the world, providing chemical, pharmaceutical and foodbeverage companies worldwide with high quality, costeffective glass lined process equipment. The optimix reactor is a patented design that optimizes the mixing performance of glass lined reactors by integrating three baffles on the vessel wall. Two or more reactants can be introduced into the reactor via the feed ports as shown below. Aug 05, 2015 heat transfer fluids used in the jacket space are relatively mild especially in comparison to the contents inside the reactor itself, they will generally attack the jacket as well as the reactor exterior long before the glass lined interior becomes damaged. Thanks to the implemented logic, false alarms are ruled out and you can obtain reliable information about the condition of the reactor. Maintenance and repair of glasslined equipment chemical. Internally rated for 21 barg full vacuum working pressure. Manufacturers of pharma glass glass lined equipment. They are usually fabricated in steel, stainless steel, glass lined steel, glass or exotic alloy. Equipment that is often supplied with a glass lining includes reactors, storage. Find your glass lined reactor in one of the industrys largest selections of newunused, good quality used and reconditioned glass reactors by wellknown glass lined reactor. The stainless steel reactor is composed of the kettle body, the cauldron cover, the jacket, the agitator, the transmission device, the shaft sealing device and.
New products and new process techniques are crea ting larger areas of use and more exacting. European design codes like ad merkblatter, stoomwezen under the pressure equipment directive. Glass reactor, pilot plant reactor, jacketed reactor. Used reactors inventory search glass lined reactors ipp.
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